Polaris RZR 800 RackBoss 2.0 Rack and Pinion

Description

Do It Right with RackBoss 2.0
Old racks give you
unresponsive steering, and we know the rack on your RZR 800 has been around
the block a time or two. Upgrade to SuperATV’s Polaris RZR 800 RackBoss 2.0
Rack and Pinion to get durability to last a lifetime. We built on the
strengths of our original RackBoss by upgrading it with our unmatched X24 Tech
dual-bushing design. It reduces wear by over 50% compared to stock, making it
the longest-lasting rack you can get. That strength and reliability make it
perfect for steering massive tires on nasty terrain without snapping parts
left and right.

X24 Dual Bushings Make RackBoss 2.0 Last
Longer
RackBoss 2.0 is built to take on intense rides year after
year without loosening up and getting unreliable. But how do we do it? Our X24
dual-bushing technology is the key. We use tough PTFE bushing on both ends of
the rack to remove play from your gears. Less play on your gears means less
motion on your internal tension spring and less wear overall. That’s how it’ll
outlast any other rack you’ve ever used. Plus, the built-in grease fitting
lets you maintain your rack easily instead of trying to pack grease through
the seals.

Swaged Tube Tie Rods
Our swaged
tube tie rods are super sturdy but lightweight. The 7/8” diameter tubing
flares out to boost its strength even more and comes paired with tougher tie
rod ends. They have huge 16 mm rack threads and 14 mm rod threads that are the
toughest you can get. This kit will keep you in control.

Solid Steel Bar Tie Rods
With 1” diameter solid steel
bar tie rods, you’ll have more than enough strength for big tires and
unexpected impacts. But the weakest part of any steering system is the tie rod
ends. That’s why we’ve beefed ours up by giving our heim joint tie rod ends
3/4” rod threads. And our rebuildable inner ball and sockets use 16 mm rack
threads. Together they make your RZR 800 rack and pinion’s typical weak spot
stronger than ever.

Looking for a More Traditional
Rack?
If you don’t need all the benefits of a RackBoss 2.0, you
can dial it back to our original, more traditional RackBoss 1.0. It uses the
same beefy housing but doesn’t include the extra PTFE bushing. Our RackBoss
1.0 Rack and Pinion comes with steel swaged tubes that are tougher than stock
and perfect for casual riders looking for an upgrade. It’s finished with our
tough 14 mm inner and outer tie rod ends so you can ride harder without worry.

Patent No. 11,345,393

FEATURE

• Heavy-duty dual PTFE bushings:
• Designed with X24
  Tech
• Prevents wear
• Reduces slop
• Improves overall
  durability
• Available tie rod options:
• Steel
  swaged tube
• Solid steel bar
• Solid steel tie rods
  use:
• 3/4” outer tie rod ends
• Rebuildable inner tie rod
  ends that use 3/4” rod threads and 16 mm rack threads
• Swaged
  tube tie rods use:
• 14 mm outer tie rod ends
• Rebuildable
  inner tie rod ends that use 14 mm rod threads and 16 mm rack threads
• 65% larger housing than stock
• Over 50% less wear than OEM
  after 15,000 cycles
• Grease fitting for rack gears

Fitment

• Polaris RZR 800 : 2008-2014
• Polaris RZR 4 800 :
  2010-2014
• Polaris RZR S 800 : 2009-2014

Replaces
OEM Part #: 1823632, 1823497, 1823443

NOTE: If the input spline on the OEM rack is keyed, then
RackBoss 2.0 is NOT compatible.