Polaris RZR 800 RackBoss 2.0 Rack and Pinion

Price range: $399.95 through $499.95

SKU: Item-HDRP-P-RZRS-002#BB Category: Tag:
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Description

Do It Right with RackBoss 2.0
Old racks give you
unresponsive steering, and we know the rack on your RZR 800 has been around
the block a time or two. Upgrade to SuperATV’s Polaris RZR 800 RackBoss 2.0
Rack and Pinion to get durability to last a lifetime. We built on the
strengths of our original RackBoss by upgrading it with our unmatched X24 Tech
dual-bushing design. It reduces wear by over 50% compared to stock, making it
the longest-lasting rack you can get. That strength and reliability make it
perfect for steering massive tires on nasty terrain without snapping parts
left and right.

X24 Dual Bushings Make RackBoss 2.0 Last
Longer

RackBoss 2.0 is built to take on intense rides year after
year without loosening up and getting unreliable. But how do we do it? Our X24
dual-bushing technology is the key. We use tough PTFE bushing on both ends of
the rack to remove play from your gears. Less play on your gears means less
motion on your internal tension spring and less wear overall. That’s how it’ll
outlast any other rack you’ve ever used. Plus, the built-in grease fitting
lets you maintain your rack easily instead of trying to pack grease through
the seals.

Swaged Tube Tie Rods
Our swaged
tube tie rods are super sturdy but lightweight. The 7/8” diameter tubing
flares out to boost its strength even more and comes paired with tougher tie
rod ends. They have huge 16 mm rack threads and 14 mm rod threads that are the
toughest you can get. This kit will keep you in control.

Solid Steel Bar Tie Rods
With 1” diameter solid steel
bar tie rods, you’ll have more than enough strength for big tires and
unexpected impacts. But the weakest part of any steering system is the tie rod
ends. That’s why we’ve beefed ours up by giving our heim joint tie rod ends
3/4” rod threads. And our rebuildable inner ball and sockets use 16 mm rack
threads. Together they make your RZR 800 rack and pinion’s typical weak spot
stronger than ever.

RackBoss 2.0 Swaged Tie
Rod
RackBoss 2.0 Solid Steel Tie Rod
X24 Tech Dual-Bushing Design
Inner Ball and Socket Thread
Diameter
14 mm rod threads, 16 mm rack
threads
3/4” rod threads, 16 mm rack threads
Outer Tie Rod End Thread
Diameter
14 mm 3/4”
Tie Rod
Material
Steel tube Solid steel bar
Greasable
Inner
Boots
Steering Stop
Kit
Misalignment Bushings,
Tie Rod Studs, & Hardware

Patent No. 11,345,393

FEATURE

  • Heavy-duty dual PTFE bushings:
    • Designed with X24 Tech
    • Prevents wear
    • Reduces slop
    • Improves overall
      durability
  • Available tie rod options:
    • Steel
      swaged tube
    • Solid steel bar
  • Solid steel tie rods
    use:

    • 3/4” outer tie rod ends
    • Rebuildable inner tie rod ends
      that use 3/4” rod threads and 16 mm rack threads
  • Swaged
    tube tie rods use:

    • 14 mm outer tie rod ends
    • Rebuildable
      inner tie rod ends that use 14 mm rod threads and 16 mm rack threads
  • 65% larger housing than stock
  • Over 50% less wear than
    OEM after 15,000 cycles
  • Grease fitting for rack gears

Fitment

  • Polaris RZR 800 : 2008-2014
  • Polaris RZR 4 800 :
    2010-2014
  • Polaris RZR S 800 : 2009-2014

Replaces OEM Part #: 1823632, 1823497, 1823443

NOTE: If the input spline on the OEM rack is keyed, then
RackBoss 2.0 is NOT compatible

Additional information

Model

RZR 4 800, RZR 800, RZR S 800

Tie Rod Type

Solid Steel Bar, Steel Swaged Tube